Tar Heel Hansbrough's bad mask design

Okay, so I'm trying to make a better mask for Tyler Hansbrough, Carolina's basketball center. He broke his nose. The mask he wears now obstructs his vision. This picture is a test model (not Tyler). I melted Lexan plastic over a plaster mould. It's not bad, but I wish I knew what would melt like mozzarella cheese in the oven. It has to be shock-resistant and light. Any ideas?
posted by Kimowan on Monday, March 12, 2007 - link to this photo

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